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WLT > SEC Filings for WLT > Form 10-Q on 6-Nov-2009All Recent SEC Filings

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Form 10-Q for WALTER ENERGY, INC.


6-Nov-2009

Quarterly Report


ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF RESULTS OF OPERATIONS, FINANCIAL CONDITION AND LIQUIDITY AND CAPITAL RESOURCES

This discussion should be read in conjunction with the condensed consolidated financial statements and notes thereto of Walter Energy, Inc. and its subsidiaries, particularly Note 9 of "Notes to Condensed Consolidated Financial Statements," which provides our net sales and revenues and operating income by reportable segment.

DISCONTINUED OPERATIONS

As more fully discussed in Note 2 of "Notes to Consolidated Financial Statements," we announced the permanent closure of the underground coal mine owned by the Kodiak Mining Company, LLC ("Kodiak") in December 2008, which is majority owned by Walter Minerals (formerly United Land Corporation), due to high operational costs, difficult operating conditions and a challenging pricing environment for Kodiak's product. In December 2008, we also made the decision to close our Homebuilding business ("Homebuilding"). Additionally, on April 17, 2009, we completed the spin-off of our Financing segment, which subsequently merged with Hanover Capital Mortgage Holdings, Inc. and became Walter Investment Management Corp. As such, the operating results, assets and liabilities, and cash flows of Kodiak, Homebuilding and Financing have been reported apart from our continuing operations as "discontinued operations" for all periods presented.

RESULTS OF CONTINUING OPERATIONS

           Summary Operating Results of Continuing Operations for the
                 Three Months Ended September 30, 2009 and 2008

                                        For the three months ended September 30, 2009
                             Underground    Surface     Walter                 Cons
(in thousands)                 Mining        Mining      Coke      Other      Elims       Total
Net sales                    $    232,563   $ 24,665   $ 23,269   $     35   $ (4,201 ) $ 276,331
Miscellaneous income                  497        564         38        875          -       1,974

   Net sales and revenues         233,060     25,229     23,307        910     (4,201 )   278,305
Cost of sales (exclusive
of depreciation)                  159,717     14,803     20,404          1     (4,247 )   190,678
Depreciation                       14,824      2,142      1,140        108          -      18,214
Selling, general &
administrative                      6,349      1,337      2,118      9,468        (34 )    19,238
Postretirement benefits             8,050         58       (132 )     (264 )        -       7,712
Amortization of
intangibles                             -        112          -          -          -         112

   Operating income
   (loss)                    $     44,120   $  6,777   $   (223 ) $ (8,403 ) $     80   $  42,351


                                       For the three months ended September 30, 2008
                            Underground    Surface     Walter                 Cons
(in thousands)                Mining        Mining      Coke      Other       Elims       Total
Net sales                   $    251,479   $ 18,341   $ 53,589   $  1,521   $ (17,523 ) $ 307,407
Miscellaneous income                (106 )      567        149        389         401       1,400

   Net sales and
   revenues                      251,373     18,908     53,738      1,910     (17,122 )   308,807
Cost of sales (exclusive
of depreciation)                 131,693     14,747     35,586         98     (17,323 )   164,801
Depreciation                      10,463      1,777      1,048        237           -      13,525
Selling, general &
administrative                     5,613        652      2,627      4,918         226      14,036
Postretirement benefits            7,285         (5 )     (161 )     (261 )         1       6,859
Amortization of
intangibles                            -         67          -          -           -          67

   Operating income
   (loss)                   $     96,319   $  1,670   $ 14,638   $ (3,082 ) $     (26 ) $ 109,519

                            Dollar Variance for the three months ended September 30, 2009 versus 2008
                    Underground        Surface          Walter                            Cons
(in thousands)         Mining          Mining            Coke            Other           Elims         Total
Net sales           $     (18,916 )   $    6,324     $     (30,320 )   $    (1,486 )   $    13,322   $ (31,076 )
Miscellaneous
income                        603             (3 )            (111 )           486            (401 )       574

   Net sales and
   revenues               (18,313 )        6,321           (30,431 )        (1,000 )        12,921     (30,502 )
Cost of sales
(exclusive of
depreciation)              28,024             56           (15,182 )           (97 )        13,076      25,877
Depreciation                4,361            365                92            (129 )             -       4,689
Selling,
general &
administrative                736            685              (509 )         4,550            (260 )     5,202
Postretirement
benefits                      765             63                29              (3 )            (1 )       853
Amortization of
intangibles                     -             45                 -               -               -          45

   Operating
   income (loss)    $     (52,199 )   $    5,107     $     (14,861 )   $    (5,321 )   $       106   $ (67,168 )

Overview

Our income from continuing operations for the three months ended September 30, 2009 was $24.4 million, or $0.45 per diluted share, which compares to $71.3 million, or $1.26 per diluted share, for the three months ended September 30, 2008. In the three months ended September 30, 2009, net sales and revenues decreased $30.5 million and operating income decreased $67.2 million versus the same period in 2008. These decreases were primarily due to lower sales volumes and sales prices of metallurgical coke in the Walter Coke segment in addition to lower average sales prices of hard coking coal and natural gas within the Underground Mining segment.

Outlook and Strategic Initiatives

After completing our transformation from a diversified corporation to a pure play natural resources and energy company by closing our Homebuilding segment and spinning off our Financing segment, we changed our name to Walter Energy, Inc. ("Walter"). Beginning with the first quarter of 2009, the reporting segments were revised to separate the Natural Resources segment into Underground Mining and Surface Mining. Underground Mining includes our underground hard coking coal operations from the No. 4 and No. 7 mines and the natural gas operations. Surface Mining includes the surface coal mining operations of Tuscaloosa Resources, Inc. ("TRI") and Taft Coal Sales & Associates, Inc. ("Taft") as well as the results of Walter Minerals.


Underground Mining

º •
º Approximately 1.9 million tons of hard coking coal were sold in the third quarter of 2009 at an average price of $121.66 per short ton. The third quarter was a record period for coking coal sales volumes as sales volumes improved each month in the period, ending with 740,000 tons sold in the month of September. Although worldwide demand for metallurgical coal is down, Chinese demand for metallurgical coal has increased significantly and has largely brought worldwide supply and demand into equilibrium. While we expect our customer focus to remain in South America and Europe, we are seeing opportunities in the spot market for sales outside of our traditional customer base, with prices above the $129.00 per metric ton Australian benchmark. For example, we had one spot shipment during the quarter, a vessel delivered to a customer in Asia at a price in excess of the Australian benchmark. Seaborne metallurgical coal market demand conditions are largely dependent on continued demand from China for metallurgical coal.

º •
º The third quarter 2009 hard coking coal average price per short ton of $121.66 included 79,000 short tons (or approximately 72,000 metric tons) of our 2008/2009 contracted $315.00 per metric ton carryover pricing. Prior to the third quarter, we had approximately 1.5 million metric tons of 2008/2009 contracted $315 per metric ton coal remaining to ship. We have now resolved 640,000 metric tons of the outstanding carryover volumes, with delivery of approximately 115,000 metric tons expected in the fourth quarter 2009 and delivery of 453,000 metric tons expected in 2010. In addition to the 453,000 metric tons priced at $315.00 per metric ton expected in 2010, we expect to deliver approximately 2.2 million metric tons in 2010 at average contract prices of $129.00 per metric ton. The remaining 2010 expected sales volume is unpriced.

º •
º Our sales volume expectation for the fourth quarter of 2009 ranges from 1.6 million to 1.7 million tons and our forecasted fourth quarter operating income per ton ranges from $27.00 to $33.00. Fourth quarter ranges reflect a strengthening in demand and contract pricing opportunities. Results could improve significantly if we are able to resolve discussions with our customers regarding approximately 860,000 tons remaining at the $315.00 per metric ton carryover pricing.

º •
º We ended the quarter with 470,000 tons in inventory, which is in line with our normal operating level. However, we expect inventories to decline further in the fourth quarter of 2009 as we expect to sell more coal than we produce.

º •
º Coking coal production totaled 1.5 million tons in the third quarter of 2009, up approximately 23% from the third quarter of 2008. With strengthening demand during the third quarter of 2009, we increased production over the prior quarter. Production costs averaged $60.60 per ton for the quarter ended September 30, 2009 as compared to $68.99 for the third quarter of 2008 as a result of increased production volume, offset in part, by higher labor and depreciation costs. Production costs are expected to increase to approximately $65.00 to $70.00 per ton in the fourth quarter of 2009 due to decreased volumes and a higher ratio of continuous miner tons to longwall tons due to anticipated longwall moves.

º •
º Although production costs are expected to increase in the fourth quarter of 2009, operating margins will be positively impacted by a higher average selling price anticipated for the fourth quarter of 2009, as compared to the third quarter of 2009.

º •
º We recently finalized our long-range mining plan and expect to produce approximately 8.0 million tons of premium hard coking coal in 2010, highlighted by incremental production from our Mine No. 7 East expansion. We also expect to increase coking coal production to between 8.5 and 9.0 million tons in 2011 and between 9.0 and 9.5 million tons in 2012.


º •
º Freight costs on metallurgical coal sales during the third quarter averaged approximately $14.00 per ton, in line with expectations for 2009, which are projected to average between $14.00 and $15.00 per ton. Royalties expenses were 5.7% of hard coking coal revenues for the third quarter of 2009 but are expected to return to our normal average of 7.0% to 8.0% of hard coking coal revenues in the fourth quarter of 2009 now that production for Mine No. 7's Southwest A panel has been completed.

º •
º The natural gas business sold 1.5 billion cubic feet of natural gas at an average price of $3.29 per thousand cubic feet in the third quarter of 2009 versus 1.7 billion cubic feet at $8.69 per thousand cubic feet in the third quarter of 2008. Pricing forecasts for 2010 have recently strengthened. In October 2009, we hedged the sale of approximately 24% of our full year 2010 production, or 1.5 bcf, at $6.20 per thousand cubic feet.

º •
º We will continue to evaluate expansion opportunities, potential acquisitions and further investments in coal and natural gas.

Surface Mining

º •
º During the third quarter of 2009, the surface mining operations produced 359,000 tons of steam and industrial coal and sold 302,000 tons at an average operating income of $17.38 per ton. The average selling price improved $17.66 per ton versus the third quarter of 2008 primarily on new contracts that began in January 2009.

º •
º In the fourth quarter of 2009, we expect to sell between 300,000 and 330,000 tons at an average operating income of between $12.00 to $17.00 per ton, as approximately 90 percent of expected 2009 production has been profitably priced with fixed-price contracts.

Walter Coke

º •
º Walter Coke returned to near-profitability in the third quarter of 2009 recording an operating loss of $0.2 million. The results were driven by improvements in customer demand for metallurgical coke within the domestic steel industry.

º •
º Walter Coke sold 38,478 tons of metallurgical coke at an average price of $361.95 per ton in the third quarter of 2009. In the prior year period, we sold 101,077 tons at $397.20 per ton. The decline in average selling price and sales volume reflect lower domestic steel capacity utilization versus the prior year period.

º •
º Walter Coke is expected to return to profitability in the fourth quarter of 2009 as a result of increased production to 80 coking ovens per day, supported by increased orders late in the third quarter of 2009. In the fourth quarter of 2009, metallurgical coke sales are expected to range between 78,000 to 86,000 tons at an average operating income per ton of between $19.00 and $24.00.

Summary of Third Quarter Consolidated Results of Continuing Operations

Net sales and revenues for the three months ended September 30, 2009 decreased $30.5 million, or 9.9% from the same period in 2008. This decline in revenues resulted from decreased revenues in the Walter Coke and Underground Mining segments. The revenue decrease in the Walter Coke segment is due to lower volumes and average sales price of metallurgical coke. The decrease in the Underground Mining segment is principally due to lower natural gas revenues driven by lower volumes and pricing and decreased revenues from the sale of hard coking coal. These reductions in revenue were somewhat offset by an increase in revenue in the Surface Mining segment primarily due to an improvement in the average selling price of coal and the inclusion of a full quarter of Taft's sales in the third quarter of 2009 compared to only one month in 2008.


Cost of sales, exclusive of depreciation, increased $25.9 million or 15.7% from the third quarter of 2008. The increase in cost of sales in the current quarter is primarily due to increased sales volumes in the Underground Mining segment as 1.9 million tons of hard coking coal were sold in the third quarter of 2009 versus 1.5 million tons in the prior year period. Cost of sales represented 69.0% of net sales for the three months ended September 30, 2009 versus 53.6% of net sales for the same period in 2008. The increase in this percentage is mostly due to the decrease in the average selling prices at Underground Mining and Walter Coke in the current quarter as compared to the same period in the prior year.

Depreciation for the three months ended September 30, 2009 increased $4.7 million, compared to the same period in 2008. The increase was primarily due to investments in the expansion of mining operations, mostly during the last half of 2008, as well as replacement of certain mining equipment.

Selling, general & administrative expense increased $5.2 million for the quarter ended September 30, 2009 compared to the same period in 2008 and is mostly attributable to accrued expenses associated with the planned relocation of our corporate headquarters and a prior year expense credit related to a non-cash equity compensation plan which did not occur again in 2009.

The effective tax rates for the three months ended September 30, 2009 and 2008 were 35.4% and 31.6%, respectively, and reflect the impact of changes in the estimates for the full-year tax rate as compared to the estimates made as of June 30, 2009 and 2008, respectively.

The current and prior year period results also include the impact of the factors discussed in the following segment analysis.

Segment Analysis

     Underground Mining

    Underground Mining, which includes the operations of Jim Walter Resources
and Blue Creek Coal Sales, reported revenues of $233.1 million in the third
quarter of 2009, a decrease of $18.3 million compared to the same period in
2008. The decrease in revenues was primarily due to a 23.9% and 62.1% decrease
in the average selling price of coal and natural gas, respectively, partially
offset by a 27.9% increase in sales volumes, as compared to the same period in
2008 as shown in the table below:

                                                            Three months ended
                                                              September 30,
                                                             2009         2008
     Average coal selling price(1) (per short ton)         $   121.66   $ 159.89
     Tons of coal sold(1) (in thousands)                        1,871      1,463
     Average hedged natural gas selling price (per mcf)    $     3.29   $   8.69
     Billion cubic feet of natural gas sold                       1.5        1.7
     Number of natural gas wells                                  413        421


--------------------------------------------------------------------------------
   º (1)


º Includes intersegment sales of both metallurgical and purchased steam coal.

Underground Mining's $52.2 million decrease in operating income in the third quarter of 2009, compared to the same period in 2008 was primarily the result of the reductions in revenues as described above, an increase in cost of sales (exclusive of depreciation) mostly due to volume increases in tons of coal sold and an increase in depreciation expenses as a result of continued investment in the No. 7 East mine expansion project and the replacement of certain mining equipment.

Surface Mining

Surface Mining, which includes the operations of TRI, Taft and Walter Minerals, reported a revenue increase of $6.3 million in the third quarter of 2009 compared to the same period last year.


The increase in revenues was primarily attributable to a $17.66 per ton improvement in the average coal selling price for the three months ended September 30, 2009 compared to the third quarter of 2008. Statistics for Surface Mining are presented in the following table:

                                                         Three months ended
                                                           September 30,
                                                          2009         2008
       Average coal selling price(1) (per short ton)    $   78.90     $ 61.24
       Tons of coal sold(1) (in thousands)                    302         283


--------------------------------------------------------------------------------
   º (1)
   º Includes intersegment sales of steam coal.

Surface Mining reported an operating income increase of $5.1 million in the third quarter of 2009 compared to the same period in 2008. The increase was primarily due to increased selling prices noted above.

     Walter Coke

    Walter Coke's net sales and revenues decreased $30.4 million for the three
months ended September 30, 2009 compared to the same period in 2008 reflecting
decreased customer demand in the weak domestic steel market. The decrease in
demand resulted in a 61.9% decrease in metallurgical coke sales volumes and an
8.9% decrease in average metallurgical coke selling price as shown below:

                                                           Three months ended
                                                             September 30,
                                                            2009        2008
      Metallurgical coke average selling price per ton    $  361.95   $  397.20
      Metallurgical coke tons sold                           38,478     101,077

Walter Coke's operating loss was $0.2 million for the three months ended September 30, 2009 compared to an operating profit of $14.6 million in the same period in 2008, a decrease of $14.8 million. This operating loss was primarily the result of decreased sales volumes and pricing on a relatively high fixed cost structure.


RESULTS OF OPERATIONS

Summary Operating Results of Operations for the Nine months ended September 30,
                                 2009 and 2008

                                       For the nine months ended September 30, 2009
                           Underground    Surface     Walter                  Cons
(in thousands)               Mining        Mining      Coke       Other       Elims       Total
Net sales                  $    603,812   $ 70,088   $ 63,596   $     544   $ (16,538 ) $ 721,502
Miscellaneous income              3,858      3,439        268       1,495           -       9,060

   Net sales and
   revenues                     607,670     73,527     63,864       2,039     (16,538 )   730,562
Cost of sales
(exclusive of
depreciation)                   354,589     44,650     54,153         167     (17,072 )   436,487
Depreciation                     43,760      6,694      3,418         344           -      54,216
Selling, general &
administrative                   18,561      4,034      7,983      20,547         (34 )    51,091
Postretirement benefits          24,150        184       (395 )      (802 )         -      23,137
Amortization of
intangibles                           -        335          -           -           -         335

   Operating income
   (loss)                  $    166,610   $ 17,630   $ (1,295 ) $ (18,217 ) $     568   $ 165,296

                                       For the nine months ended September 30, 2008
                          Underground    Surface     Walter                   Cons
(in thousands)              Mining        Mining      Coke        Other       Elims       Total
Net sales                 $    617,069   $ 46,358   $ 157,113   $   1,601   $ (47,319 ) $ 774,822
Miscellaneous income             5,173      2,245         761       1,150          (4 )     9,325

   Net sales and
   revenues                    622,242     48,603     157,874       2,751     (47,323 )   784,147
Cost of sales
(exclusive of
depreciation)                  376,110     36,614      95,953         181     (46,246 )   462,612
Depreciation                    30,218      3,885       3,033         697           -      37,833
Selling, general &
administrative                  14,690      2,261      10,943      22,182        (383 )    49,693
Postretirement
benefits                        21,860        (15 )      (484 )      (786 )         -      20,575
Amortization of
intangibles                          -        206           -           -           -         206

   Operating income
   (loss)                 $    179,364   $  5,652   $  48,429   $ (19,523 ) $    (694 ) $ 213,228

                           Dollar Variance for the nine months ended September 30, 2009 versus 2008
                    Underground        Surface           Walter                          Cons
(in thousands)         Mining           Mining            Coke            Other         Elims       Total
Net sales           $     (13,257 )   $    23,730     $     (93,517 )   $    (1,057 )  $ 30,781   $ (53,320 )
Miscellaneous
income                     (1,315 )         1,194              (493 )           345           4        (265 )

   Net sales and
   revenues               (14,572 )        24,924           (94,010 )          (712 )    30,785     (53,585 )
Cost of sales
(exclusive of
depreciation)             (21,521 )         8,036           (41,800 )           (14 )    29,174     (26,125 )
Depreciation               13,542           2,809               385            (353 )         -      16,383
Selling,
general &
administrative              3,871           1,773            (2,960 )        (1,635 )       349       1,398
Postretirement
benefits                    2,290             199                89             (16 )         -       2,562
Amortization of
intangibles                     -             129                 -               -           -         129

   Operating
   income (loss)    $     (12,754 )   $    11,978     $     (49,724 )   $     1,306    $  1,262   $ (47,932 )


Summary of Year to Date Consolidated Results of Continuing Operations

Net sales and revenues for the nine months ended September 30, 2009 decreased $53.6 million, or 6.8% from the same period in 2008. This decline in revenues resulted from decreased revenues in the Walter Coke segment due to lower volumes and average sales price of metallurgical coke as well as decreased revenues in the Underground Mining segment. The reduction in Underground Mining's revenues was principally due to lower natural gas revenues driven by lower pricing, lower volumes of hard coking coal sold and the sale of carbon credits in 2008 which did not occur in 2009. These decreases within the Underground Mining segment were offset in part by an increase in the average selling price of hard coking coal. Revenues from the Surface Mining segment also increased primarily due to an improvement in average selling prices.

Cost of sales, exclusive of depreciation, decreased $26.1 million for the nine months ended September 30, 2009 compared to the same period of 2008. The primary reasons for the decrease are reduced sales volumes at Walter Coke and Underground Mining as well as decreased natural gas costs, offset in part by increased volumes at Surface Mining. Cost of sales represented 60.5% of net sales for the nine month period ended September 30, 2009, up slightly from 59.7% for the same period in 2008.

Depreciation for the nine months ended September 30, 2009 increased $16.4 million compared to the same period in 2008. The increase was primarily due to our continued investment in the expansion of Underground Mining's mine operations and the inclusion of a full quarter of Taft's depreciation in the third quarter of 2009 compared to only one month in 2008.

Interest expense on other debt decreased $8.4 million for the nine months ended September 30, 2009, primarily as a result of a reduction in both the weighted average borrowings for the period and the weighted average interest rate.

Our effective tax rate for the nine months ended September 30, 2009 and 2008 was 28.5% and 29.9%, respectively. Both the 2009 and 2008 effective tax rates differ from the Federal statutory rate primarily due to the benefits from percentage depletion deductions.

The current and prior year period results also include the impact of the factors discussed in the following segment analysis.

Segment Analysis

Underground Mining

. . .

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